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November 2007

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Subject:
From:
Jack Olson <[log in to unmask]>
Reply To:
TechNet E-Mail Forum <[log in to unmask]>, Jack Olson <[log in to unmask]>
Date:
Wed, 21 Nov 2007 10:57:33 -0600
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Sorry to re-start a previous discussion, but I'm still dealing with a board
failure and I'm trying to learn fast.

I received a higher-resolution picture of a board problem we are having

http://www.frontdoor.biz/PCBportal/corequestion.jpg<http://www.frontdoor.biz/PCBportal/corequestion.jpg>

and if I look at it closely, I can see the dividing line between all ten
layers of dielectric.

By looking at which way the copper is located from each dividing line, I can
tell which are cores and which are prepreg (because the prepreg layers will
flow "around" the copper features)
For example, the thin pinkish layer is a core. Am I on the right track so
far?

So, our problem is a 120V end-of-line test frying two out of every hundred
boards right through the pinkish core material with the white streak through
it
(3.2 mils, which should handle a few kilovolts at least, right?)

So here's the question:
Should I be questioning the material quality rather than the bare-board
manufacturing process itself?

I realize you guys have already been generous with helping me on this, so I
hope I'm not pushing your patience...

onward thru the fog,
Jack (aka "the new guy")

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