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February 2007

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Subject:
From:
Wayne Thayer <[log in to unmask]>
Reply To:
TechNet E-Mail Forum <[log in to unmask]>, Wayne Thayer <[log in to unmask]>
Date:
Thu, 1 Feb 2007 12:11:20 -0500
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My limited experience is that you get a BIG savings.

Forget about the cost of the gold--that's not where the savings comes
from.  I presume you are using a reasonably dense SMT board for this
application.  The problem with dense SMT is that excess gold will
embrittle the solder joints, so if you put gold all over the board, you
will likely have too much for your smaller components--the worst parts
are either ceramic crystals/oscillators or DFN/QFN parts.  You may have
RF filters which are also problematic.  Anyway, it's likely you'll want
a selective plating operation to give you nice thick hard gold for the
contact fingers and some other surface finish for the SMT components. 
This introduces many more process steps.

The above reasoning only applies if you need the gold fingers to be
"tough" to survive multiple insertion cycles.  If you only have one or
two cycles, then ENIG will work, but that's way thinner than what you
mention.  ENIG is relatively cheap, and the gold cost savings due to
eliminating the fingers will probably be negligible.

Wayne Thayer

>>> [log in to unmask] 2/1/2007 11:33:04 am >>>
Fellow Tech Netters:

   What if any, is the COST savings from a vendor's point of view to
eliminate gold finger contacts from a wireless card application?  
Most
wireless cards have less than 30 fingers with 30 micro inches of gold
and 150 micro inches of nickel.   Are there any guidelines out there
and
what are some pit falls on this practice.

Victor,

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