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December 2006

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Subject:
From:
Werner Engelmaier <[log in to unmask]>
Reply To:
TechNet E-Mail Forum <[log in to unmask]>, [log in to unmask]
Date:
Sat, 16 Dec 2006 12:46:25 EST
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Hi Phil,
Depending on design, the commercially available soldering bars remain 
sufficiently flat up to about 2 inches in length [for more details, see my papers 
Engelmaier, W., “Transverse Joulean Heated Soldering Tool for Mass Terminations,”
 Proc. NEPCON/West, Anaheim, CA, February 1979, pp. 228-235.; and Engelmaier, 
W., “Transverse Joulean Heated Double-Sided Reflow Soldering Machine for Mass 
Terminations,” Proc. NEPCON/West, Anaheim, CA, February 1981, pp. 333-339]. 
Actually more of a concern may be temperature uniformity, which becomes even 
more of a concern with lead-free solders.
One other concern is the amout of solder present—too much and you get shorts, 
too litlle, well...One solution is a soldering bar with a bottom surface that 
is not flat, but rounded, thus giving you solder joints that get thicker away 
from the bar center and thus being able to successfully accommodate a larger 
variation in solder volume.

Werner

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