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November 2006

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Subject:
From:
"Wenger, George M." <[log in to unmask]>
Reply To:
(Leadfree Electronics Assembly Forum)
Date:
Wed, 15 Nov 2006 10:07:26 -0500
Content-Type:
text/plain
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text/plain (74 lines)
It looks like "foot-in-the-mud" to me.  How thick is your 
Ioan,



It looks like "foot-in-the-mud" to me.  How thick is your stencil and is

the aperture 1:1 with the pad? 





Regards, 

George 

George M. Wenger 

Senior Principle FMA / Reliability Engineer 

Wireless network Solutions 

Andrew Corporation, 40 Technology Drive, Warren, NJ 07059 (908) 546-4531

[log in to unmask] 





-----Original Message-----

From: Leadfree [mailto:[log in to unmask]] On Behalf Of Tempea, Ioan

Sent: Wednesday, November 15, 2006 9:57 AM

To: [log in to unmask]

Subject: [LF] Separation in BGA joints



Hi TNLF-ers,



please have a look at http://stevezeva.homestead.com/files/Ioan_Ball.jpg

, many thanks to Steve again.

What can I tell you: no-clean SAC305 at the bottom, the balls read a

sort of SAC with 3%Ag and 1.75%Cu The reflow profile seems to be OK, I

measure 246C under the periphery of the BGA, with a thermocouple that is

squeezed there. I know it is not rigorous, I did not drill, I am not

measuring inside the joint. But even if I am 20C off, the materials

should be molten and coalesce, isn't it?

The intermetallics solder paste - PCB pad are OK, the wetting is good,

the BGA balls seem to have changed shape, they are almost collapsed,

there is physical contact between the balls and the paste, but no joint.

The question is: why do I see the separation line? What can cause that?

Should I bother investigating the process, or do I have a sort of

contamination? Or the BGA ball alloy has a higher melting point?

Thanks,

Ioan









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