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October 2006

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Subject:
From:
Jeffrey Bush <[log in to unmask]>
Reply To:
TechNet E-Mail Forum <[log in to unmask]>, Jeffrey Bush <[log in to unmask]>
Date:
Mon, 16 Oct 2006 16:12:25 -0400
Content-Type:
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text/plain (119 lines)
Sound like skip plating.  I believe you will find that there is no
nickel deposition under the IG.

Jeffrey Bush
Director, Quality Assurance and Technical Support
VERMONT CIRCUITS INCORPORATED 
           76 Technology Drive - POB 1890 
              Brattleboro, Vermont 05302
                Voice - 802.257.4571 ext 21
                    Fax - 802.257.0011
                       <http://www.vtcircuits.com/> 
                           
-----Original Message-----
From: TechNet [mailto:[log in to unmask]] On Behalf Of Tom Parkinson
Sent: Monday, October 16, 2006 9:48 AM
To: [log in to unmask]
Subject: [TN] Suspect PCBs

Hello All (DN & TN),

I'm having a disagreement with one of my board vendors.  We have
rejected
some of the boards for "suspect bad pads" (ENIG).  During visual
inspection,
the suspect pads 'jump out' at you by looking dark in color.  At the
very
least, they sure refract the light the wrong way making them look dark
in
color. Rotating the board does not make them look better.  

In the past we have tried soldering to these pads and have run into
problems
with wetting.  In my letter to the vendor, I mentioned the ENIG was
either
too thick, or too thin, both which will cause problems. 

I'm especially worried about these when they are under BGAs.

The vendor says there is nothing wrong with the pads as-is.  In fact he
said
the following:

=========================
"Boards are good.  There is no black Pad - only dull gold.  Xxxxxx
(board
vendor) is "Cleaning" the gold to make it look "Pretty".  We will be
returning the boards on Monday to you.

There is always a variation in surface color with any immersion gold
process. It may be minimal in some cases or more obvious as in the
boards in
question. But problem is not the correct description, variation is the
correct term. It will not effect form fit or function.
 
The color variation you refer to is not because of the variation in
thickness. Three to seven micro-inches of gold is deposited over 100 to
150
micro-inches of nickel. The gold vaporizes during your reflow process
and
the adhesion is solder to nickel. There will be no adherence problem. By
the
same token, there is no embrittlement problem with immersion gold as
there
would be with electro-plated gold. For one thing electro-plated gold is
10
times thicker than immersion gold. Secondly the grain structure of
immersion
gold and electro-plated gold is very different. Electro-plated gold
having a
long grain structure in comparison to immersion gold.
 
Using a pencil eraser as you suggest only proves my point. The surface
color
variation is caused by an alkaline deposit on the surface of the gold
which
vaporizes on contact with molten solder. We propose to clean the boards
using a mild baking soda solution."
==========================

Looking forward to your inputs.

Thanks,

Tom



Tom Parkinson 
Quality System Manager - CIT
WinTronics, Inc.
Phone: 724-981-5770 - extension 235

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