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June 2006

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Subject:
From:
Joe Fjelstad <[log in to unmask]>
Reply To:
TechNet E-Mail Forum <[log in to unmask]>, [log in to unmask]
Date:
Thu, 1 Jun 2006 12:51:43 EDT
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Hi Karen,

There are thousands of flex to fit designs on the market where circuit legs
are successfully bent in all directions. A key factor is keeping  the copper
in the neutral axis (i.e. in the center of the structure cross  section.)

You should also try, if possible to keep bend areas to one metal layer, if
not possible then the bend radius should be kept large.

Keep in mind that bend to install applications can experience dynamic
flexing in use due to shock and vibration. T

There are some general guidelines in IPC flex design and performance specs
and various texts on the subject of flex circuits (Tom Stearns, Ken Gilleo and
I  have all written on the subject and Werner Engelmaier is the godfather of
the  copper metal foil spec) but finite element modeling is a great way to
quantify your design's limits.

Your manufacturer should be able to provide some guidance as well.

Best wishes with your project
Joe



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