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January 2005

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Subject:
From:
David Douthit <[log in to unmask]>
Reply To:
TechNet E-Mail Forum <[log in to unmask]>, David Douthit <[log in to unmask]>
Date:
Fri, 21 Jan 2005 12:20:06 -0700
Content-Type:
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The world is now simply one huge "Beta" test for Pb free.
 The question is how "gamble" do you have???

David A. Douthit
Manager
LoCan LLC
 

Dehoyos, Ramon wrote:

>       Hi Gabriela:
>                       It is my belief that there will be a lot of issues. No entity has dedicated enough resources to create enough guidelines to make it a clean start. It will be a lot of live and learn on the part of all the industry, and there is something wrong with this approach, because many innocents will pay for the learning transition.
>       Just my two cents.
>       Ramon
>
>-----Original Message-----
>From: TechNet [mailto:[log in to unmask]]On Behalf Of Gabriela Bogdan
>Sent: Friday, January 21, 2005 11:12 AM
>To: [log in to unmask]
>Subject: Re: [TN] Lead-free Wave Solder Pot Impurity Levels
>
>
>Dear friends!
>With the overwhelming amount of information about disinformation concerning
>leadfree, I am ashamed to confess that I lost my way.
>I try to be GOOD, but I don't know anymore what it means concerning this
>subject.Once we had clear instructions, and I was GOOD following them. Today
>we have so much "IF"s, "BUT"s, and "MAYBE"s concerning reliability, who is
>responsible-for what-, and so on.
>Soon we will shift to leadfree. We will give the consumers what we are asked
>for. But is our conscience at peace?
>I just can not understand how and why rules are imposed before the solution
>to all the problems are found, and if not, openly stated as being there and
>brought to the knowledge of the customers and consumers.
>I would like to know at least how and according to what one will be
>qualified for leadfree products beside the requirements for the materials.
>Will the reliability tests remain the same for the future products as they
>were until now for lead containing products?
>Gaby
>----- Original Message ----- 
>From: "David D. Hillman" <[log in to unmask]>
>To: <[log in to unmask]>
>Sent: Friday, January 21, 2005 3:40 PM
>Subject: Re: [TN] Lead-free Wave Solder Pot Impurity Levels
>
>
>  
>
>>Hi Leland! Unfortunately the industry is going to need some time to
>>    
>>
>develop
>  
>
>>the wave solder pot impurity level table you are seeking. A fair portion
>>    
>>
>of
>  
>
>>the industry is using the current JSTD-001 impurity level table (user
>>modified for the increased tin, silver, and copper levels) and closely
>>monitoring their impurity levels. I would recommend that you work closely
>>with your solder supplier as they have visibility into the status/trends
>>    
>>
>of
>  
>
>>existing wave solder processes to whom they supply solder. Here is a
>>relevant reference on some wave solder impurity levels that may be of
>>interest:
>>
>>“Development and Validation of LeadFree Wave Soldering Process”, A.
>>    
>>
>Forsten
>  
>
>>etal, Soldering & Surface Mount Technology, Vol. 12, No. 3, 2000
>>
>>The short term solution is that the industry just needs time to understand
>>the potential changes to the JSTD-001 impurity limits that Pbfree solder
>>usage may induce. Good Luck.
>>
>>Dave Hillman
>>Rockwell Collins
>>[log in to unmask]
>>
>>
>>
>>
>>
>>             Leland Woodall
>>             <lwoodall@CSTECH-
>>             INC.COM>                                                   To
>>             Sent by: TechNet          [log in to unmask]
>>             <[log in to unmask]>                                          cc
>>
>>                                                                   Subject
>>             01/21/2005 05:26          [TN] Lead-free Wave Solder Pot
>>             AM                        Impurity Levels
>>
>>
>>             Please respond to
>>              TechNet E-Mail
>>                   Forum
>>             <[log in to unmask]>
>>             ; Please respond
>>                    to
>>              Leland Woodall
>>             <lwoodall@CSTECH-
>>                 INC.COM>
>>
>>
>>
>>
>>
>>
>>Hi Folks,
>>
>>I have a small dilemma here.  There is a standard for eutectic solder pot
>>impurity levels, but I can't seem to find one for lead-free.  Is there
>>such an animal?
>>
>>Everything I've researched on the Web shows only recommendations, namely
>>from Alpha and AIM.  Those two have slight disagreements.
>>
>>At least they provide something, and that is impressive.
>>
>>It also appears that the major concern is processing problems versus
>>product reliability.  If copper content gets too high, the wave solder
>>viscosity becomes too high and bogs down the mechanical parts of the
>>machine.
>>
>>When things get out of whack, can I expect reliability problems as well?
>>
>>What levels of impurities would cause premature joint failure,
>>specifically?
>>
>>Are we too new to this, and have tests not yet been agreed upon?  Is IPC
>>addressing the issue?
>>
>>Any help you could provide would be sincerely appreciated.
>>
>>Offline comments are welcomed.
>>
>>Many, many thanks,
>>
>>Leland Woodall
>>Quality Coordinator
>>
>>Keihin Carolina System Technology, Inc.
>>
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>  
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