Roger -
Does this board go through the wave solder process after SMT? You could be
seeing secondary reflow of the SMT joint at the wave. This happens when the
temperature of the wave process is sufficient to remelt topside joints. It
usually happens only on fine pitch QFPs(smaller joints with less solder
volume). To avoid this, most people will run the wave solder temperature
lower (240-250 C rather than 260C) and the conveyor faster (5.5 ft/min or
higher).
I can send more info if you're interested in checking it out.
Thanks,
Cheryl Tulkoff
Phone:(512) 683-8586
Fax: (512) 683-8847
National Instruments
11500 N. Mopac Expressway
Building A
Austin, TX 78759-3504
Roger Stoops
<Roger_Stoops@TRI
MBLE.COM> To
Sent by: TechNet [log in to unmask]
<[log in to unmask]> cc
Subject
01/06/2005 12:19 [TN] Solder Joint Failures after
PM Short-term Vibration
Please respond to
TechNet E-Mail
Forum
<[log in to unmask]>
; Please respond
to
Roger Stoops
<Roger_Stoops@TRI
MBLE.COM>
Hello all,
We are having an ongoing problem with solder joint failures on a 144-pin
PQFP processor, after short-term vibration. The board layout and mechanical
mounting apparatus were designed with vibration in mind, and have passed
vibration testing in the past. The same processor is used on a dozen other
assemblies, none of which have this problem.
The solder joints appear to exhibit dewetting, although there is a toe and
heel fillet. The heel fillet is unusually large, and the top of the PQFP
lead has a grainy appearance instead of a matte or shiny appearance. Some
leads can be pushed off the solder joint with very little pressure.
Sn62Pb36Ag2 solder is being used, and our EMS provider continues to claim
that boards meet IPC-A-610 class 2 requirements.
Any ideas as to what may be causing solder joint failures?
Also, any suggestions or recommendations (preferred) for a test house to
provide x-ray, microsection and composition analysis?
TIA & Best Regards,
Roger M. Stoops, CID+
Trimble Navigation Ltd., Dayton, OH, USA
Ph: +01 937.245.5288
Fax: +01 937.233.7511
Oh, and BTW, changing EMS providers is not an option...
---------------------------------------------------
Technet Mail List provided as a service by IPC using LISTSERV 1.8e
To unsubscribe, send a message to [log in to unmask] with following text in
the BODY (NOT the subject field): SIGNOFF Technet
To temporarily halt or (re-start) delivery of Technet send e-mail to
[log in to unmask]: SET Technet NOMAIL or (MAIL)
To receive ONE mailing per day of all the posts: send e-mail to
[log in to unmask]: SET Technet Digest
Search the archives of previous posts at: http://listserv.ipc.org/archives
Please visit IPC web site http://www.ipc.org/contentpage.asp?Pageid=4.3.16
for additional information, or contact Keach Sasamori at [log in to unmask] or
847-615-7100 ext.2815
-----------------------------------------------------
---------------------------------------------------
Technet Mail List provided as a service by IPC using LISTSERV 1.8e
To unsubscribe, send a message to [log in to unmask] with following text in
the BODY (NOT the subject field): SIGNOFF Technet
To temporarily halt or (re-start) delivery of Technet send e-mail to [log in to unmask]: SET Technet NOMAIL or (MAIL)
To receive ONE mailing per day of all the posts: send e-mail to [log in to unmask]: SET Technet Digest
Search the archives of previous posts at: http://listserv.ipc.org/archives
Please visit IPC web site http://www.ipc.org/contentpage.asp?Pageid=4.3.16 for additional information, or contact Keach Sasamori at [log in to unmask] or 847-615-7100 ext.2815
-----------------------------------------------------
|
