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August 2003

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Subject:
From:
Reuven ROKAH <[log in to unmask]>
Reply To:
TechNet E-Mail Forum.
Date:
Tue, 26 Aug 2003 08:10:27 +0300
Content-Type:
text/plain
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text/plain (125 lines)
David,

Pressing down the BGA component is an action to find open circuit in BGA
solder joints or die bonding open inside the component.
The reason for the opens can be pads size, solder ability, delamination
etc.
How to find the cause?: by cross sections and metallurgic microscope,
Acoustics scanner, 3d X Ray inspection .

Marginal contacts are a reliability issue that must be solved in process
and with component supplier.

Best  Regards

Reuven



                      David Harman
                      <[log in to unmask]         To:      [log in to unmask]
                      COM>                     cc:
                      Sent by: TechNet         Subject: [TN] FW: BGA question
                      <[log in to unmask]
                      >


                      26/08/2003 00:05
                      Please respond
                      to "TechNet
                      E-Mail Forum.";
                      Please respond
                      to David Harman














Hello,





I have seen an increase in problems with electrical testing and it has been
traced to BGAs.


I have a few questions regarding BGA and processes.  I am trying to
understand if the problem is process related (SMT) or do I have a vendor
issue with BGA.



   1. Open contact between the ball and the package.  This is verified by
      pressing onto the package while testing.  Pressing the package down
      causes the board to pass.
   2. Visual inspection reveals the ball not touching the PCBA. (You may
      have a ball in  the middle not touching and the balls on each side
      are)
         a. Question:  With on ball in the middle not touching and the
            balls next to it are, is this indicative to SMT process issues
            or BGA package issues?
         b. Question:  What type of inspection can be performed on BGAs
            prior to SMT to capture Bad BGA?


                  i.      Is the industry standard 100% or Sample
                  inspection for out going quality inspection?
         c. Question: Is it easy to identify a BGA that has been re-balled
            and if so how?
         d. Is it customary for distributors to re-ball BGA
         e. What other test or inspections can be performed to capture BGA
            with open contacts?
         f. As indicated above, pressing down the package causes the board
            to pass, how do I detect micro cracking of the solder joint?
            And what would cause micro cracking?





         I am lost at this point and am looking for additional suggestions
         and assistance in educating me on BGA.



David Harman





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