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October 2002

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Thu, 3 Oct 2002 08:57:56 -0400
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http://www.ipc.org/html/S17-2b.PDF

fyi. ;-)

>-----Original Message-----
>From: TechNet [mailto:[log in to unmask]]On Behalf Of
>[log in to unmask]
>Sent: Wednesday, October 02, 2002 7:38 PM
>To: [log in to unmask]
>Subject: Re: [TN] PCB design with mask over vias.
>
>
>Copper would be a better filler, but how to completely fill a hole with
>copper without massive plating weight on the board surface and large
>increase in board cost? It would still be relatively inflexible, though, in
>place of one or two mils of barrel plating.
>
> Peter
>
>
>
>"joyce" <[log in to unmask]>  02/10/2002 08:02 PM
>Please respond to joyce.koo
>
>              To:  "TechNet E-Mail Forum." <[log in to unmask]>,
>DUNCAN Peter/Asst Prin Engr/ST
>              Aero/ST Group@ST Domain
>              cc:
>              Subject: RE: [TN] PCB design with mask over vias.
>
>
>
>
>
>
>
>
>copper would be better filler ...;-)
>                                                  jk
>
>>-----Original Message-----
>>From: TechNet [mailto:[log in to unmask]]On Behalf Of
>>[log in to unmask]
>>Sent: Monday, September 30, 2002 7:39 PM
>>To: [log in to unmask]
>>Subject: Re: [TN] PCB design with mask over vias.
>>
>>
>>There is a theory in my Company that solder-filling holes, especially in
>>the likes of FR4 with a relatively high LCTE in the Z axis, negates the
>>ductility of the Cu plating inside the holes. Without the ductiity of the
>>plating, the risk of shearing the barrel at the interconnections with
>inner
>>layers is greatly increased with a corresponding decrease in board
>>reliability. I'm talking about high-rel boards here, and I subscribe to
>>this theory. Any thoughts, anyone?
>>
>>Peter
>>
>>
>>
>>Dave Chapman <[log in to unmask]>  30/09/2002 06:02 PM
>>Sent by: TechNet <[log in to unmask]>
>>
>>Please respond to "TechNet E-Mail Forum."; Please respond to Dave Chapman
>>
>>              To:  [log in to unmask]
>>              cc:  (bcc: DUNCAN Peter/Asst Prin Engr/ST Aero/ST Group)
>>              Subject: Re: [TN] PCB design with mask over vias.
>>
>>
>>
>>
>>
>>
>>
>>
>>One thing we just completed was a pilot where we put apertures in our
>>topside SMT stencil and pasted over all vias to prevent Conformal Coat
>>leaking through the board. We opened the apertures +10% and got good
>solder
>>fill this also prevented corrosion or having trapped mask inside filled
>>vias
>>possible "volcano" during reflow.
>>Dave Chapman
>>Manufacturing Engineer
>>Circuit Service Inc.
>>
>>
>>-----Original Message-----
>>From: Willie Duersch [mailto:[log in to unmask]]
>>Sent: Friday, September 27, 2002 2:01 PM
>>To: [log in to unmask]
>>Subject: [TN] PCB design with mask over vias.
>>
>>
>>Hello Peers:
>>We are a CM who recently fabricated a PCBA which had the vias covered by
>>solder mask film design on the PCB. This is not the first time we have
>seen
>>this done in PCBA. However, in this example, the PCBA ended up inside a
>>refrigerator. This customer adds few notes with the PCB and nothing was
>>specified associated with the fab on plugging or capping of the vias. The
>>PCBA did not require wave solder. Aqueous clean paste was used and PCBA
>>washed after SMT.
>>
>>The PCBA was supplied to the customer who then selectively applied
>>Conformal coating over the top side components on the board with a brush,
>>but did not coat other through holes or vias on the component side or any
>>area of the back side.
>>
>>Over a period of time, The vias on the back side showed evidence of
>>corrosion and subsequent cross section analysis showed copper corrosion
>>from the pad part way into the barrel even under soldermask. The cross
>>section also showed that the LPI solder mask did not plug and did have pin
>>holes in the mask with bare copper in the air pockets that occur during
>LPI
>>screen deposition.
>>1. We feel the customer is responsible to specify the PCB and PCBA
>>performance criteria. Comments?
>>2. Is there an IPC document that covers solder mask covered vias and
>>guidelines associated with the practice? If not, why not?
>>3. Is it the PCB shop or the CM who should question, and if not
>>specified...should either question the practice?
>>4. What are the issues related to designing with solder mask film design
>>covered vias? In this case, the vias were .010-.014 diameter and space
>>constraints were not an issue. There were other holes on the PCB that were
>>larger diameter and were left open to coat with solder from the HASL
>>operation...and not coated with conformal coat.
>>5. What would you tell a customer to correct the issue?
>>
>>There are some obvious issues and answers and I have had 12 years of
>>experience with PCB's. However, I really would like to have some comments
>>from my peers.
>>Best regards, Willie
>>
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>
>[This e-mail is confidential and may also be privileged. If you are not the
>intended recipient, please delete it and notify us immediately; you should
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