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August 2002

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Subject:
From:
"Kasprzak, Bill (sys) USX" <[log in to unmask]>
Reply To:
TechNet E-Mail Forum.
Date:
Wed, 21 Aug 2002 14:08:08 -0400
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'netters:

I have a general question for those folks out there who do J-Std-001C, class
3 work. We use fluxes that are stronger than the "allowed" L0 or L1 activity
levels. Because of this I had to "qualify" our process per Appendix B of the
J-Std-001C. This according to J-Std-001C, paragraph 4.2b. The cost of doing
this test, including materials, labor and whatever is approximately $7000.

Now I have a couple of questions...

1) If one of the solder pastes that you qualified is no longer available, do
you have to do a re-qualification if the manufacturer of the paste suggests
a new material? (This implies a material change)

2) If you swap out a spray fluxer for a foam fluxer or apply flux with a
different method at the wavesolder machine, do you have to do a
re-qualification? (This implies a process change)

I suspect the answer to both questions is yes. With the number of possible
changes within a soldering process, it seems inevitable that process
qualification and re-qualification could happen on a regular basis due to
circumstances beyond your control.

So are the class 3 guys out there either doing regular qualification testing
or are you all using L0 or L1 (no clean/Rosin) fluxes.

Is there anyone out there who participated in the writing of this section
who can shed some light on the thought process behind this section of the
spec.

Thanks to all respondents.

Bill Kasprzak
Moog Inc. Manufacturing Engineering, Electronics

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