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October 2001

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Subject:
From:
Earl Moon <[log in to unmask]>
Reply To:
TechNet E-Mail Forum.
Date:
Thu, 25 Oct 2001 11:11:29 -0500
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In the early thick film days, resistors were designed using one mil squares
and often ended up in a variety of shapes as serpentine, or? In those days,
we used air abraiding techniques (sand blasting) to "trim" the resistors to
the correct value after the resistor ink was screened and cured on the
substrate. Much depended on the thermal coefficient of expansion of the ink
after cure and after being subjected to many tests.

Not much has changed in the process, from design through acceptance, but for
markedly improved inks that are much more stable, and the laser trimming
process. Where this applies in some PCB designs is when using resistive
inner layers as "Omega" ply types. In some instances the same concept is
used to trim the resistors to their intended value and required tolerances.

MoonMan

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