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August 2001

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Subject:
From:
"Valdez, Raul (R.)" <[log in to unmask]>
Reply To:
TechNet E-Mail Forum.
Date:
Wed, 8 Aug 2001 19:58:11 -0400
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Thanks Brian for your response.

I was saving the waveforms during 20 minutes aprox. moving the encoder up
and down, and then the problem dissapeared, I could not see any noise on the
signal. It seems that something was removed inside or maybe the temperature
increase affected the "bad" encoder.


Raúl Valdéz.      


-----Original Message-----
From: Brian Ellis [mailto:[log in to unmask]]
Sent: Saturday, August 04, 2001 2:09 AM
To: TechNet E-Mail Forum.; Valdez, Raul (R.)
Subject: Re: [TN] Encoder with contamination.Soldering or Supplier
process.


Raul

You may find it is lanolin, much used as a contact lubricant. Many
"contact cleaners" are solvents containing a small percentage of
lanolin, the idea that they remove the accumulated crud and leave just
sufficient lubricant to prevent fretting, which does happen with gold. I
believe that such deposits as you describe, where you can see the
colour, are too thick. It is not true that, if a little is good, a lot
is better! In the case of encoders, where you do not want too much
friction, a compromise is necessary, by keeping the wiper pressure low
(unlike rotary switches). The design and lubrication is therefore a
question of good engineering, to make sure that the pressure and number
of contact points are sufficient to ensure reliable contact, by
penetrating the organic film.

Brian

"Valdez, Raul (R.)" wrote:
> 
> Hello,
> We are using rotary switch encoders on our application and they are
failing,
> after some were opened, certain kind of yellow grease was found, we are
not
> sure if that's flux since the encoder is being soldered to the board thru
> wave soldering.
> 
> After cleaning the "defective" encoder with alcohol the encoder works
fine.
> 
> Anyone has had a similar experience?? soldering process or encoder
supplier
> fault??
> 
> Please help.
> 
> Thanks.
> 
> Raúl Valdéz.
> 
>
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