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May 2007

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TechNet E-Mail Forum <[log in to unmask]>, Hfjord <[log in to unmask]>
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Sat, 5 May 2007 09:23:10 +0200
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Dave,

Horror! Yep, will wait until Monday. Beer, very good idea! I have some
bottles of special Xmas beer, dark and with much taste of malt. I feel
thirsty now, your fault.

Inge

-----Ursprungligt meddelande-----
Från: TechNet [mailto:[log in to unmask]] För David D. Hillman
Skickat: den 4 maj 2007 22:45
Till: [log in to unmask]
Ämne: Re: [TN] Metalurgists, need assistance

Hi folks and thank you Steve for being "TechNet Picture Central"!  Sorry

but just to warn everyone but I am going to use the "B" word shortly.
Inge 
- take a close look at picture 4. As Werner pointed out the gold is 
non-wetting the nickel  in number of locations. What really jumped out
at 
me is that "mud flat" appearance on some of the nickel surface regions -
a 
"mud flat" appearance is a classic indication of black pad! I recommend 
you complete a cross-section to confirm that you have nickel grain 
boundary attack. 

But since it is Friday, go have a beer and worry about this on Monday!

Dave Hillman
Rockwell Collins
[log in to unmask]




Steve Gregory <[log in to unmask]> 
Sent by: TechNet <[log in to unmask]>
05/04/2007 01:45 PM
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TechNet E-Mail Forum <[log in to unmask]>; Please respond to
Steve Gregory <[log in to unmask]>


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Re: [TN] Metalurgists, need assistance






Hi Inge!

Got your pictures posted. Took me a bit, I was swapping our wave
solderpot from 63/37 to HMP. Done now. I'm getting quicker, I can do it
in 20-minutes now. Took me about 45-minutes when I first did it...

Anyways, here's the links:

http://stevezeva.homestead.com/files/Pic1.jpg
http://stevezeva.homestead.com/files/Pic2.jpg
http://stevezeva.homestead.com/files/Pic3.jpg
http://stevezeva.homestead.com/files/Pic4.jpg
http://stevezeva.homestead.com/files/Pic5.jpg
http://stevezeva.homestead.com/files/Pic6.jpg

-Steve-

-----Original Message-----
From: TechNet [mailto:[log in to unmask]] On Behalf Of Hfjord
Sent: Friday, May 04, 2007 12:22 PM
To: [log in to unmask]
Subject: [TN] Metalurgists, need assistance

Have an issue with (randomly) lifted FPGA leads.
Pic 1: good joint after pull test
Pic 2: ditto but high magnification
Pic 3: "rotten" joint after pull test
Pic 4: ditto but high magnification
Pic 5: "rotten" cross section
Pic 6: ditto but high magnification

60Sn on ENIG, obviously a brittle region. Suspect Kirkendall voids, but
the pockets with zillions of Tin spheres (0.1 to 2 um in size) points at
insufficient peak temperature to make 100% melt and good solidifying. If
these little balls were Lead, I could understand, but they are Tin!
Never seen like. Any "quickhead" out there, need fast advice. 

Note: Pic 2, you can see the underlying board pad nickel as dark areas. 
An experienced analyst will hopefully recognize. No Phosphorous peaks!

My Friday headache.

Inge

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