Brian McDermott made the comments: "Unfortunately, the diversity of
micro-via technologies, the confusion on the pro's/con's and the absence
of a low cost process with multiple established suppliers, has prevented
large scale implementation of micro-vias." Which I agree wholeheartedly.
The solution that he seemed to suggest was for every board shop to
convert to their way of making boards. I keep trying to make the point
that different board manufacturers are setup differently and what's right
for them may not be right for your or me. I think we should let the
market decide what is the best. We can keep going back and forth about
the pros and cons, but that's only going to give potential users the
feeling - "maybe we should wait until things settled down". What's
important here is how to reslove the confusion.
It is possible that photo dielectric may result in different electrical
properties. However, I think plasma and laser can use similar and more
traditional material (resin coated foil, or Thermount reinforced
laminate) to avoid functional differences. (Glenn, I probably have to
ask you to comment on that again! :)) Maybe this is the reason the
previous discussions were focused on laser vs. plasma - because they are
much more alike. I think the "Typical" numbers suggested by the folks
from IBM seem like something that all technologies can support (based on
Glenn's numbers and our numbers). So, for you designers out there, if
you want flexibility (as suggested by Glenn) choose "Typical", if you are
more adventurous then sky is the limit.
Minimums(mils) Typical Available Limited Availability
--------------------- ------- --------- --------------------
Line Width 3 3 2
Line Spacing 5 3 3
Photo Via Diameter 5 5 4
Photo Via Land Diameter 12 10 6
PTH Diameter 14 10 8
PTH Land Diameter 24 18 14
I would like to encourage other board manufacturers, whichever technology
you are working on, to comment on whether this is a reasonable set of
design rules.
There are several factors determine the success of a product/process.
Price, quality, reliability, availability all come into play. I think
everyone agrees he/she has the best quality and reliability. Apparently,
everyone think his/her price is the best in the world, also. Availability
is the key to jump start the market. With a set of common design rules in
place, the customers can take their design and ask for the lowest bid,
whichever technology it maybe. This is the best way to resolve
availability issue. The response from Mike Avery clearly supported my
view. I'm sure when the market is up, there will be big enough shares for
everyone.
Mason Hu
Zycon Corporation
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