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July 2003

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Subject:
From:
Brian Ellis <[log in to unmask]>
Reply To:
TechNet E-Mail Forum.
Date:
Wed, 2 Jul 2003 09:28:14 +0300
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Graham

Sprague, about 1975, issued a statement about elcos and solvents. They
had researched the effects and concluded that a) a few micrograms of all
halogenated solvents entering an elco would cause failure within 0 to 6
months; b) aqueous and alcohol cleaning was safe and c) that only the
Sprague series xxx was safe as this range was epoxy-sealed and was
obligatory for mission-critical apps; all other elcos would allow
solvent vapours to enter.

However, this does sound more like attack of the rubber seal, where the
aluminium case is swaged over it.

I suggest you contact the supplier(s) and ask for epoxy sealed types.

Brian

Graham Naisbitt wrote:
> Good evening Techies
>
> We have a customer who has discovered a "black deposit" underneath an
> electrolytic capacitor that has caused a circuit failure. They conformally
> coat the assembly using a classic AR coating and claim that the coating
> softens the seal on the capacitor. We are awaiting the results of a surface
> analysis they are running to determine what the "black deposit" might be.
>
> We believe that the solvents in the coating might be attacking the capacitor
> seal causing the leakage, but cannot understand why this should happen on
> components from a reputable supplier. The customer has changed the component
> supplier, but the problem seems even more severe.
>
> The end product is safety critical Class 3 - folks may die if the product
> fails.
>
> Can you good folks maybe shed some light on what might be done to overcome
> the problem?
>
> Change the seal on the capacitor and if so, what type of seal should be
> used?
>
> Anyone with similar experience?
>
> --
> Regards Graham Naisbitt
>
> [log in to unmask]
>
> Cell: 079 6858 2121
> Office: +44 (0)1252 813706
>
> Concoat Limited - Engineering Reliability in Electronics
>
> Web: www.concoat.co.uk  and  www.concoatsystems.com
>
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