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August 2005

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Subject:
From:
"David D. Hillman" <[log in to unmask]>
Reply To:
(Leadfree Electronics Assembly Forum)
Date:
Fri, 5 Aug 2005 11:27:32 -0500
Content-Type:
text/plain
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text/plain (164 lines)
Hi James! The folks at the DOE Ames Laboratory at Iowa State University in
Ames Iowa USA  have been and are currently working on the impact of
specific elemental additions on the solidification behavior of Pbfree
solder alloys. Dr. Iver Anderson has been heavily involved in the
investigations. Some of the completed work has been published in the
Journal of Electronic Materials, TMS,  and the ASM monthly publications.

Dave



             James Vincent
             <james.vincent@BO
             OKHAM.COM>                                                 To
             Sent by: Leadfree         [log in to unmask]
             <[log in to unmask]                                          cc
             >
                                                                   Subject
                                       Re: [LF] 96.5% Tin / 3.5% Silver
             08/03/2005 07:57          vs. SAC305
             AM


             Please respond to
                "(Leadfree
                Electronics
             Assembly Forum)"
             <[log in to unmask]
             >; Please respond
                    to
               James Vincent
             <james.vincent@BO
                OKHAM.COM>






All

Always good to see IDEALS get a mention - although it's also rather
worrying to think that the project completed its experimental phase
nearly 6 years ago.

One consideration regarding alloy choice we had at that time was in
external visual appearance.  Even the eutectic SAC387 alloy behaves as a
tin-rich alloy in solder joints, so the solidification is heavily
dominated by tin dendrites, in alignment with what Keith Sweatman said
in his post earlier in this strand.  This means that the surface can
appear to be dull as light is scattered rather than reflected and also
that there can be surface 'cracking' caused by the withdrawal of the
inter-dendritic liquid that is the last to solidify.  At the time this
was seen as an issue because of the impact it would have on visual
inspection standards (and on people's perception of Pb-free joints).  We
noted that an immersion silver board finish improved (brightened) the
visual appearance, presumably because the additional 0.3% of so silver
this contributed to the joint was moving the composition nearer the
effective eutectic.

I understand that the silver content to yield 'eutectic' solidification
in a solder joint in Sn-Ag is over 5%, which illustrates the scale of
the effect.

So two questions arise for comment:

1)  Is the visual appearance of joints a function of silver content?
And does this now matter even if it is?
2) Is anyone aware of work along the lines Keith suggests of modifying
the effective eutectic composition under solder joint solidification
conditions?

Regards to all

James

James H Vincent
Lead Engineer, Reliability Engineering
Bookham, Caswell
+44 (0)1327 356318

-----Original Message-----
From: Leadfree [mailto:[log in to unmask]]
Sent: 03 August 2005 10:30
To: [log in to unmask]
Subject: Re: [LF] 96.5% Tin / 3.5% Silver vs. SAC305


The report is useful and good news for the industry as a whole in that
it says that there is no practical difference in SMT assembly between
SAC305 which seems to be gaining the favourite spot in Japan and US due
mainly to lower Ag content, and the SAC387 which appears to be possibly
more favoured in UK and Europe due perhaps to original selection of the
IDEALS project. Its clear however with issues over various Pb-free
solder patents etc that the solder companies do have a vested interest
in having the industry use mostly one standard alloy and would obviously
prefer their customer to choose the one which suits their business
better.

I'm intrigued that this thread says that the NEMI report into Pb-F wave
soldering is not testing the SAC387 alloy only the SAC305 against the
patented SnCu+X variants. Does anyone know why this is? We decided to go
with SAC for all our processes and chose SAC387 for wave and selective
because it is somewhat closer to the SAC eutectic than SAC305, going
with the same selection basis that we use SnPb 63/37 instead of the
cheaper 60/40, and that the plastic range would be less affected by
copper pick-up than SAC305.

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