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November 2006

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Subject:
From:
Pratap Singh <[log in to unmask]>
Reply To:
(Leadfree Electronics Assembly Forum)
Date:
Thu, 2 Nov 2006 13:58:12 -0600
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Lester,

You have raised an important point about LF. Recently Dell reliability
engineer presented a paper on LF experience with Dell products. They have >
30 million pieces of LF hardware out in the field. The product is working
equal to or better than SnPb soldered product. His conclusion was that extra
vigilance, inspection, assembly process improvements, material improvements,
reliability testing etc. have resulted in better product.



Many Japanese companies have consumer electronic product being produced with
LF technology for sometime (3-5 yrs). Are there any field problems or
additional reliability issues mentioned at any of the conferences? NO. So
why are we as engineering community (at least some of us) so agitated about
LF?





pratap singh

____________________________________

Tel/Fax: 512-255-6820; Cell: 512-663-8903

www.rampinc.com ; EMail: [log in to unmask]


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Good points. Just a comment on your closing statement. A "glass half full" view to think about. Is it possible that through all the scrutiny, reliability testing, assembly equipment upgrades, inspection system upgrades, material investigations, improved process controls, etcetera, etcetera........... That you now have a better product and better manufacturing capability to produce better products ?? Hmmmm. LS -----Original Message----- From: Timothy McGrady [mailto:[log in to unmask]] Sent: Thursday, November 02, 2006 12:16 PM To: [log in to unmask] Subject: Re: EU Not Busting for RoHS Violations Yet Thanks for that link, Mike. When an enforcement authority finally does make the decision to go ahead with a prosecution, they better make sure they've done their homework. There are very few standard methods for analysis of RoHS substances and there are few reference materials with which to validate those methods. That is not to say they cannot come up with a solid case - I'm saying that they should chose that case wisely and make sure they can support their findings with solid, validated methodology. It will have to be a "no brainer" - an obvious violation. But of course, the EU would prefer to catch a high-profile company in non-compliance. And it is likely they want to catch a company originating in a developed nation such as Japan or the US - picking on a developing nation might not sit right with public opinion. That might not be so easy, given the amount of attention paid to RoHS by the big boys. None of them wants to be the next Sony, and they certainly do not want their company name or product name in the media. That being said, there has been a lot of testing done using methods that are inappropriate and can result in false negatives. So there's a chance that a relatively big company placed faith in a lab or used inappropriate methods themselves to overcheck results from independent labs. Even so, there's also a good chance that EU enforcement authorities will also use inappropriate methods to determine non-compliance (or conversely, compliance). The lack of properly developed standards hurts all involved: enforcement authorities and producers alike. That is why standards must be in place before technical legislation such as RoHS go into effect. The example I use to illustrate this problem concerns a government developing a regulation stating that all children age 14 and under must wear a helmet while riding a bicycle. Let's say that no standards for helmets were developed prior to the regulation going into force. A kid is observed riding a bicycle wearing a baseball cap. Is that kid in violation of the law? Not without a standard defining a helmet and laying out the technical requirements necessary to protect the head in case of an accident. Now let's say the givernment developed extensive requirements for the helmet and a standards development body developed a standard for such helmets. The resulting helmet would protect the head in every case, but it would cost $2000. Would it be fair to expect a poor child riding a cheap bike to wear a $2000 helmet? Again, the answer is no. But if the law went into effect, there would likely be plenty of violations to go around. Fakes of standard helmets would quickly become available. In that case, the government should have taken their requirements to the standard developers and experts and get their feedback before putting the law on the books. If the law was too costly to implement, the regulation would have to be altered. In either case, it is necessary to have standards developed prior to the regulation going into force. That is why the World Trade Organization Technical Barriers to Trade Agreement (TBT) is so important. Here is a quote from the TBT:  " With respect to their central government bodies: 2.1 Members shall ensure that in respect of technical regulations, products imported from the territory of any Member shall be accorded treatment no less favourable than that accorded to like products of national origin and to like products originating in any other country. 2.2 Members shall ensure that technical regulations are not prepared, adopted or applied with a view to or with the effect of creating unnecessary obstacles to international trade. For this purpose, technical regulations shall not be more trade-restrictive than necessary to fulfil a legitimate objective, taking account of the risks non-fulfilment would create. Such legitimate objectives are, inter alia: national security requirements; the prevention of deceptive practices; protection of human health or safety, animal or plant life or health, or the environment. In assessing such risks, relevant elements of consideration are, inter alia: available scientific and technical information, related processing technology or intended end-uses of products. 2.3 Technical regulations shall not be maintained if the circumstances or objectives giving rise to their adoption no longer exist or if the changed circumstances or objectives can be addressed in a less trade-restrictive manner. 2.4 Where technical regulations are required and relevant international standards exist or their completion is imminent, Members shall use them, or the relevant parts of them, as a basis for their technical regulations except when such international standards or relevant parts would be an ineffective or inappropriate means for the fulfilment of the legitimate objectives pursued, for instance because of fundamental climatic or geographical factors or fundamental technological problems. 2.5 A Member preparing, adopting or applying a technical regulation which may have a significant effect on trade of other Members shall, upon the request of another Member, explain the justification for that technical regulation in terms of the provisions of paragraphs 2 to 4. Whenever a technical regulation is prepared, adopted or applied for one of the legitimate objectives explicitly mentioned in paragraph 2, and is in accordance with relevant international standards, it shall be rebuttably presumed not to create an unnecessary obstacle to international trade. 2.6 With a view to harmonizing technical regulations on as wide a basis as possible, Members shall play a full part, within the limits of their resources, in the preparation by appropriate international standardizing bodies of international standards for products for which they either have adopted, or expect to adopt, technical regulations. 2.7 Members shall give positive consideration to accepting as equivalent technical regulations of other Members, even if these regulations differ from their own, provided they are satisfied that these regulations adequately fulfil the objectives of their own regulations. 2.8 Wherever appropriate, Members shall specify technical regulations based on product requirements in terms of performance rather than design or descriptive characteristics. 2.9 Whenever a relevant international standard does not exist or the technical content of a proposed technical regulation is not in accordance with the technical content of relevant international standards, and if the technical regulation may have a significant effect on trade of other Members, Members shall:   2.9.1 publish a notice in a publication at an early appropriate stage, in such a manner as to enable interested parties in other Members to become acquainted with it, that they propose to introduce a particular technical regulation;   2.9.2 notify other Members through the Secretariat of the products to be covered by the proposed technical regulation, together with a brief indication of its objective and rationale. Such notifications shall take place at an early appropriate stage, when amendments can still be introduced and comments taken into account;   2.9.3 upon request, provide to other Members particulars or copies of the proposed technical regulation and, whenever possible, identify the parts which in substance deviate from relevant international standards;   2.9.4 without discrimination, allow reasonable time for other Members to make comments in writing, discuss these comments upon request, and take these written comments and the results of these discussions into account. 2.10 Subject to the provisions in the lead-in to paragraph 9, where urgent problems of safety, health, environmental protection or national security arise or threaten to arise for a Member, that Member may omit such of the steps enumerated in paragraph 9 as it finds necessary, provided that the Member, upon adoption of a technical regulation, shall:   2.10.1 notify immediately other Members through the Secretariat of the particular technical regulation and the products covered, with a brief indication of the objective and the rationale of the technical regulation, including the nature of the urgent problems;   2.10.2 upon request, provide other Members with copies of the technical regulation;   2.10.3 without discrimination, allow other Members to present their comments in writing, discuss these comments upon request, and take these written comments and the results of these discussions into account. 2.11 Members shall ensure that all technical regulations which have been adopted are published promptly or otherwise made available in such a manner as to enable interested parties in other Members to become acquainted with them. 2.12 Except in those urgent circumstances referred to in paragraph 10, Members shall allow a reasonable interval between the publication of technical regulations and their entry into force in order to allow time for producers in exporting Members, and particularly in developing country Members, to adapt their products or methods of production to the requirements of the importing Member." The EU has always argued that because their regulations such as RoHS are for protection of human health and the environment and because they impact their companies in the same way as they impact importing companies, there cannot be a trade barrier (see paragraphs 2 and 5 above). But paragraph 2 can be argued in the case of RoHS. I contend (as I think many of you do) that RoHS is much more trade restrictive than necessary, taking into account the actual impact the directive will have on human health and the environment. Had the proper standards been in place, billions of dollars would have been saved. If RoHS had not been implemented or had been delayed, I doubt many lives would be negatively impacted, if any at all. In fact, the argument can be made that RoHS can negatively impact human health, because there is high probability that a safety related part or system will fail due to the wholesale redesign of products and materials. Tim McGrady ----- Original Message ----- From: "Mike Kirschner" <[log in to unmask]> To: <[log in to unmask]> Sent: Thursday, November 02, 2006 12:05 AM Subject: [LF] EU Not Busting for RoHS Violations Yet > Rob Spiegel spoke, at our behest, to Steve Andrews to get a clear response > on why we haven't seen any visible cases of non-compliance in the EU yet. > He > has more credibility on this topic than just about anyone, even DCA ;o) > > You can read his story, entitled "EU Not Busting for RoHS Violations Yet", > at > > http://www.designnews.com/article/CA6387098.html > > So the bottom line is that they're trying to find that first case to go > public with. > > Mike Kirschner > Design Chain Associates, LLC > > ---------------------------------------------------------------------------- ---Leadfee > Mail List provided as a service by IPC using LISTSERV 1.8d > To unsubscribe, send a message to [log in to unmask] with following text in > the BODY (NOT the subject field): SIGNOFF Leadfree > To temporarily stop/(start) delivery of Leadree for vacation breaks send: > SET Leadfree NOMAIL/(MAIL) > Search previous postings at: http://listserv.ipc.org/archives > Please visit IPC web site http://www.ipc.org/contentpage.asp?Pageid=4.3.16 > for additional information, or contact Keach Sasamori at [log in to unmask] or > 847-615-7100 ext.2815 > ---------------------------------------------------------------------------- --- > ---------------------------------------------------------------------------- ---Leadfee Mail List provided as a service by IPC using LISTSERV 1.8d To unsubscribe, send a message to [log in to unmask] with following text in the BODY (NOT the subject field): SIGNOFF Leadfree To temporarily stop/(start) delivery of Leadree for vacation breaks send: SET Leadfree NOMAIL/(MAIL) Search previous postings at: http://listserv.ipc.org/archives Please visit IPC web site http://www.ipc.org/contentpage.asp?Pageid=4.3.16 for additional information, or contact Keach Sasamori at [log in to unmask] or 847-615-7100 ext.2815 ---------------------------------------------------------------------------- --- THIS EMAIL AND ANY ATTACHED FILES ARE CONFIDENTIAL AND MAY BE LEGALLY PRIVILEGED. 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