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May 2007

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Subject:
From:
George Patrick <[log in to unmask]>
Reply To:
(Designers Council Forum)
Date:
Wed, 9 May 2007 09:32:47 -0700
Content-Type:
text/plain
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text/plain (98 lines)
Jack:

Whoever told you this misunderstood the formula.  A "fudge factor" is
applied to the formula for inner or outer layers.  It is .048 for
outers, and .024 for inners, (which is indeed 50%), but the way it is
applied in the formula does not work that way. (this may not work for
all)

               (    ( max current  )   )
               (    ( ------------ )   )
               (    ( fudge factor )   )     1
               (  -------------------  ) ^ ----
               (     (temp rise)^.44   )   .725
Trace Width = -----------------------------------
                   copper thickness


And, yes, you need to additionally derate when there are a number of
heat sources (traces) in close proximity.

-- 
George Patrick
Tektronix, Inc.
Central Engineering, EDS Applications Support
P.O. Box 500, M/S 39-512
Beaverton, OR 97077-0001
* 503-627-5272 (voice)     * 503-627-5587 (fax)
http://www.tektronix.com    http://www.pcb-designer.com
 
"Off-Grid and Proud of it!"


-----Original Message-----
From: DesignerCouncil [mailto:[log in to unmask]] On Behalf Of Jack
Olson
Sent: Wednesday, May 09, 2007 08:30
To: [log in to unmask]
Subject: [DC] Current vs. Temperature (IPC vs. PCBTEMP)


I have a situation where I need to run several parallel traces,
all carrying 5amps simultaneously.
They are run side by side in batches of 3-4 (20 in all)

I remember hearing that the IPC chart tested external traces
and doubled the requirement for internal, so if I use a 40mil
trace for 5amps (2oz), an 80mil would suffice for internal.
I've since heard (from Jouppi?) that this internal number
is over-rated. Is that true?

If I use Doug Brook's PCBTEMP calculator (http://ultracad.com)
and type in my 2oz, 40mil, external trace I get a 16 degree rise,
which is fine. but when I switch to INTERNAL, with 80mil I get
a 29 degree rise. not acceptable.

SO MY QUESTION IS:
If the internal IPC chart was over-rated, why am I getting a
higher temp in the PCBTEMP calculator for internals?

I must have heard it wrong about the IPC charts?

Also, for any of you working with power out there, I'm concerned
that these calculators are thinking of a SINGLE trace around
a bunch of normal traces. How much different are my results
going to be if I am running LOTS of 5amp traces side by side?
I don't have access to ThermalMan or HavardThermal (or any
other tools except PCBTEMP)

hot and bothered,
Jack

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