DESIGNERCOUNCIL Archives

June 2014

DesignerCouncil@IPC.ORG

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Subject:
From:
"Brooks, William" <[log in to unmask]>
Reply To:
(Designers Council Forum)
Date:
Thu, 12 Jun 2014 18:08:37 -0400
Content-Type:
text/plain
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text/plain (180 lines)
Someone just created a 3D image from carbon fiber materials... 
UV curable epoxies and polymers have been in use in the 3D printing industry for quite some time...
Sintering of metal powders is currently used to make metal items with 3D printers... 
Even ceramic clay has been printed with 3D printed technology... 

I think, a multi-material 3D printing machine could build multilayer boards without any drilling operations... 1 mil thick at a time... it would take awhile to make one and it would probably not be cost effective... but I think it is do-able... some of the 3D printers boast .0005 inch (1/2 mil) accuracy... 
It would quite probably be faster than the print and etch methods we use nowadays.... and wouldn't be an EPA hazard... 

If someone made silver/copper paste like they make solder paste, I'll bet it could be fused with CO2 laser... the bonding of the barrels of the holes could be customized for very good strength characteristics... spraying of soldermask polymer, laying down of fiber in a weave reinforcement pattern. 
I seriously think it could be done... at least I can visualize how it might be done... 

Might be a potential product there for someone... maybe... if they have the funding to develop it... 
Maybe there will be one in the next 10 years... who knows... 


William Brooks, CID+
Senior MTS (Contract) 
2747 Loker Ave West
Carlsbad, CA 92010-6603
760-930-7212
Fax:        760.918.8332
Mobile:    760.216.0170
E-mail:    [log in to unmask]




-----Original Message-----
From: DesignerCouncil [mailto:[log in to unmask]] On Behalf Of Brooks, William
Sent: Thursday, June 12, 2014 2:50 PM
To: [log in to unmask]
Subject: Re: [DC] 3D Printer For Printed Circuit Board

LOL... for sure... 


William Brooks, CID+
Senior MTS (Contract) 
2747 Loker Ave West
Carlsbad, CA 92010-6603
760-930-7212
Fax:        760.918.8332
Mobile:    760.216.0170
E-mail:    [log in to unmask]




-----Original Message-----
From: Kevin Seaman [mailto:[log in to unmask]] 
Sent: Thursday, June 12, 2014 2:23 PM
To: (Designers Council Forum)
Cc: Brooks, William; Kevin Seaman
Subject: RE: 3D Printer For Printed Circuit Board

Bill.

Odds are, we'll all get reality checks long before we get royalty checks :-)

Kevin L Seaman, CID . PCB Designer, Principal . Systems Operations . PCB Layout Services Broadcom Corporation . (O) 949-926-5656



-----Original Message-----
From: DesignerCouncil [mailto:[log in to unmask]] On Behalf Of Brooks, William
Sent: Thursday, June 12, 2014 2:17 PM
To: [log in to unmask]
Subject: Re: [DC] 3D Printer For Printed Circuit Board

Nope... not that I'm aware of anyway... but there is a single layer printing system being developed... 

https://www.kickstarter.com/projects/cartesianco/the-ex1-rapid-3d-printing-of-circuit-boards

Eventually I hope to see someone develop a personal prototyping machine that makes a single board with multilayer construction out of carbon fibers and polymer materials... I think it's possible to do with existing technology... 
:)
Just send me a royalty check when you get it developed ... :) Lol



William Brooks, CID+
Senior MTS (Contract)
2747 Loker Ave West
Carlsbad, CA 92010-6603
760-930-7212
Fax:        760.918.8332
Mobile:    760.216.0170
E-mail:    [log in to unmask]



-----Original Message-----
From: DesignerCouncil [mailto:[log in to unmask]] On Behalf Of Varughese, Renjith
Sent: Thursday, June 12, 2014 10:52 AM
To: [log in to unmask]
Subject: [DC] 3D Printer For Printed Circuit Board

Do we have a 3D printer in market for making multilayer (8-18 layers) printed circuit board ?

Thanks and regards,

Renjith Varughese CID+

Honeywell                                                  




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