Very common. Many PWB fabricators have this capability.
-----Original Message-----
From: DesignerCouncil [mailto:[log in to unmask]] On Behalf Of Brooks,
William
Sent: Friday, September 12, 2014 9:30 AM
To: [log in to unmask]
Subject: Re: [DC] Vias
I was referring to the type of via that they plate solid with copper all the
way thru...
Maybe copper 'filled' is not the correct term for that type of via?
Via Systems/DDI does this process... I believe... as do a few others...
http://www.google.com/patents/US20080196935
http://www.dowelectronicmaterials.com/products/printed_circuit_boards/hdi/mi
crofill_thf.htm
William Brooks, CID+
Senior MTS (Contract)
2747 Loker Ave West
Carlsbad, CA 92010-6603
760-930-7212
Fax: 760.918.8332
Mobile: 760.216.0170
E-mail: [log in to unmask]
-----Original Message-----
From: Anderson, Veronika [mailto:[log in to unmask]]
Sent: Thursday, September 11, 2014 3:58 PM
To: (Designers Council Forum); Brooks, William
Subject: RE: [DC] Vias
Bill,
Can you clarify your definition of "copper filled via"?
As far as I know, there is no via filling material that can be called a
"copper fill".
As you mentioned, the thicker plating improves the thermal transfer and
current carrying characteristics of via.
I've seen the drawings with a note "vias can be plated shut".
However, the conventional plating process cannot close the via completely -
there is always an air gap in the middle.
The Reverse Pulse Plating Process provides the "solid copper plated via". So
far only a few PWB manufacturers do that.
If you use a solid copper plated vias in your designs, please share a name
of PCB manufacturer that builds your boards.
Regards,
Veronika Anderson C.I.D | Sr. Electrical/Mechanical Design Engineer |
Excelitas Technologies
Office: +1 626.967.9521 x 236
1330 East Cypress Street, Covina, CA 91724 USA
[log in to unmask] www.excelitas.com
-----Original Message-----
From: DesignerCouncil [mailto:[log in to unmask]] On Behalf Of Brooks,
William
Sent: Thursday, September 11, 2014 9:31 AM
To: [log in to unmask]
Subject: Re: [DC] Vias
Peter was talking with me about using vias in thermal pads and how some
still leave an open aperture the size of the thermal pad for their solder
paste...
This can cause the solder paste when it melts to be wicked down the via
holes starving the part for solder... depending on the diameter of the vias
and how many there are...
One method to reduce this effect is to change the stencil aperture to a
pattern that avoids the vias and helps distribute the paste over the thermal
pad area evenly...
See this illustration by Texas Instruments...
http://www.ti.com/ods/images/SNLS302D/sample_layout_DAP_snls302.png
Another thing that helps is to reduce the diameter of the via to reduce its
wicking volume... smaller holes wick less...
I have used .008 in. diameter vias for that purpose before...
Or... you can have the via holes filled and planarized... thus no extra
solder is wicked down the holes...
Partial filling tends to cause problems...
For example: Trapped gases will expand in the high heat of the reflow oven
and cause solder balls to occur...
This is bad for your design when installed in the electronics application it
typically must work in because solder balls are conductive and can cause
shorts between pins and exposed pads or get loose in vibration and bounce
around to other assemblies and cause the same sort of problems.
Also I have found that filling vias with solder does not improve their
thermal transfer characteristics very much... Solder is not that great a
heat conductor. Copper is the best thermal conductor typically for our PCB
applications... so thicker copper plating in the holes or copper filled vias
are bound to be far superior for thermal transfer reasons than filling the
vias with solder.
William Brooks, CID+
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